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Western Historic Radio Museum


 

the  hallicrafters  inc.
 

Skyrider Diversity - Model DD-1

History of Diversity Reception,   Development of the DD-1,

Amateur Radio Station XE1G,   The Production DD-1


Restoration of the Skyrider Diversity DD-1 Console Receiver

Schematic Errors and Engineering Upgrades,   DD-1 Performance Details,

Known DD-1 Serial Numbers,   DD-1 Photo Gallery


 

by: Henry Rogers WA7YBS - Western Historic Radio Museum

 

 Skyrider Diversity - Model DD-1

 

History of Diversity Reception - Diversity receiving equipment utilizes two or more receivers connected together at the second detectors and AVC lines. The receiver inputs are from widely separated antennas. The goal of a diversity receiver is to greatly reduce or eliminate fading radio signals. Fading radio signals have always plagued shortwave reception and are encountered when the signals being received originate from a transmitting station located at a distance that requires the radio waves to propagate via skywave through the ionosphere. As signals fade down to the noise level much of the information being transmitted is lost until the signal level increases above the noise again. Sometimes deep fades will last for half a minute or more, causing program interruption or important messages to be lost. Besides fading, other phenomena occurs when radio waves are refracted through the ionosphere, such as selective sideband fading causing distortion on AM signals along with rotation of the radio waves causing polarization changes.

 Photo Above:  H.O. Peterson (left) and H.H. Beverage testing and adjusting the triple diversity receivers at Riverhead, Long Island, New York.  Photo from August, 1933 - Radio News

 

In the early 1920s, two engineers working for RCA, Harold H. Beverage and H.O. Peterson, began investigating what was actually happening when signals faded. The event that fomented Beverage and Peterson's interest happened when the two were monitoring signal reception from two points simultaneously. They were utilizing a telephone line to monitor Peterson's receiver at his home and were comparing that to the received signals from the RCA station site, located about one-half mile away. By monitoring the same transmitter signal as received from two different locations simultaneously, Beverage and Peterson noted that each station received the signal with different fading characteristics. More tests showed that different fading occurred with as little as three hundred feet of separation of the receiving antennas.

Beverage and Peterson first connected strip-chart recorders to a combination of three antennas and three receivers. The charts showed that not only was the same signal at different amplitudes at each antenna but, at any one instant, the signal at one antenna was also many times out of phase with that same signal on the other antennas. At first the engineers speculated that radio waves were being refracted in the ionosphere at different angles and therefore some waves would be intercepted by an antenna while other wave-angles would miss the antenna. A large multiple antenna should capture more wave angles and reduce fading. Actually, they found the opposite happened. Fading became worse with larger antenna arrays. The two men then theorized that over-the-horizon radio waves could be refracted simultaneously from different heights in the ionosphere, these waves would travel slightly longer or shorter paths and arrive at a single antenna at slightly different times. The delay of the longer path signals would sometimes cause multiple phases of the signal to occur on a single antenna. Sometimes the phase differences would add resulting in stronger signals and sometimes the phases would cancel causing a drop in signal strength. Since the ionosphere was nearly always in a changing state and since radio waves would frequently be simultaneously refracted at several different levels in the ionosphere, fading due to radio wave phase changes on a single antenna was always going to be present.

 The solution was to use separate antennas and separate receivers to provide the isolation necessary so each antenna and receiver would react to radio waves specific to its time and space relationship. As the signals passed through the receivers, the various phases at the RF frequency maintained their out of phase relationship until they were converted to audio signals at the second detector. The process of detection eliminated the RF out of phase nature of the signals since now the signal information was at an audio frequency. Each second detector output would be tied together with a common load, operating an AVC system that interconnected all the receivers, resulting in a single audio signal the amplitude of which was the result of the strongest received signal at any one time. Through experimentation, it was found that at least a full wavelength of antenna separation was necessary to have consistent difference in the phase of the signals.

Additional problems started to surface when it became necessary for the diversity receivers to operate on CW. The interaction of the receivers in maintaining a constant detector load output regardless of variations on the separate antenna-receiver inputs required the AVC to be operational. When a BFO was injected into the second detectors the strength of the BFO oscillator would capture the AVC and not allow it to follow the signal strength variations in that receiver. >>>

 >>> The solution was to either send modulated CW from the transmitting station, which wasn't always practical, or the second detector outputs could be used (without a BFO) to operate an external device called a Tone Keyer. The Tone Keyer provided a clean CW output that was devoid of any noise, static or interference since it was "keyed" from the diversity output of the detectors. This then allowed the system AVC to be in operation and standard CW to be received. Beverage and Peterson, while working at Riverhead, NY, installed the first space diversity stations for reliable, long-distance communication. 

By the late twenties, RCA had 41 triple-diversity receivers installed at Riverhead in communications with 26 different countries. The outputs were routed to a main office in New York City where operators would copy the strip tapes, decoding the messages. By using filters and multiple tones, several signals could be routed simultaneously to the main office without interference. The associated antenna farm, with 1000 feet of separation between antennas, required acres of land. The installation was used for commercial sending and receiving world-wide radiograms.

As receiver design progressed, the diversity stations became more sophisticated. By the forties, RCA had introduced its AR-88 receiver which was adapted to the new triple-diversity receiver, the DR-89 (Navy designation RDM.) These seven foot tall racks contained three AR-88 receivers, a Tone Keyer with combined output meter, a Speaker Panel, a Meter Panel with S-meters for all three receivers, an antenna patch panel and a power supply. Even more complex was the military RCP and RBP-1, also built by RCA for the Navy during WWII. The RCP used double conversion receivers with multiple tuners installed in four, seven foot tall racks. The RBP-1 was a dual-triple diversity receiver that was essentially two RCPs side-by-side. Using six double conversion receivers in seven racks the entire setup weighed a mere one and a half tons! The RBP-1s were still in use as late as the 1970s.

The Signal Corps also used diversity in many of their teletype installations. The system used was "frequency diversity" which used one frequency and receiver for "mark" and another frequency and receiver for "space." The theory was that each frequency would fade differently and rarely would both frequencies fade together. Only either a mark or a space was needed to decode the teletype, (if it isn't a mark - it must be a space.) The popular receivers used were the Collins R-388, R-390 and the R-390A.

Another form of diversity was to use a vertical oriented antenna in combination with a horizontal antenna. The theory was that the radio waves many times rotated as they were refracted through the ionosphere and therefore good diversity action could be achieved with both vertical and horizontal polarization. This form was called "polar diversity" and was generally used when a full wavelength of antenna separation wasn't practical. In the early forties, a QST article featured a novel way to experience a diversity action using only a single receiver. The writer used a high speed antenna switch, running at 400Hz, to switch between two antennas. The average of the signal strength of each antenna was more or less what the receiver responded to supposedly giving some relief to fading. Additionally, the 400Hz switching gave a sort of modulation to the signals so CW was easy to copy without a BFO. 

Amateur interest in diversity reception waned as WWII loomed in the near future. The expense, the complexity, the space required for antennas all made the results not worth the effort. With less expensive equipment most hams could get the same results. So what if the 'phone stations needed to repeat some of their transmission. On CW, there was no obvious benefit to diversity and, in the pre-WWII days, most hams were on CW. After WWII, there is hardly any mention of diversity in any ham magazines. The commercial stations and the military had always been and were to remain the primary users of diversity reception. As technology progressed into satellite communications by the late 70s and other more reliable forms of communication came into use, the need for large, expensive diversity receiving installations all but vanished. Most of the equipment has been scraped or sold into surplus.

 

Development of the Skyrider Diversity

Amateurs became familiar with the principals of diversity reception by reading various books and magazine articles throughout the twenties and thirties. QST published an article by Chester W. Rice in the August 1927 issue about shortwave uses that mentioned diversity theory and reception. For the avid 'phone operator, having the equipment to eliminate fading signals and the associated distortion, must have seemed like a virtual necessity. To the CW op though, diversity seemed to not be worth the effort, after all, CW copy was not that seriously affected by fading. However, James Lamb, Technical Editor for QST, and engineer James McLaughlin decided that diversity was worth a try and began their research into some kind of practical amateur receiver that would incorporate diversity.

The XE1G Receiver - The First Amateur Dual Diversity Receiver

James Lamb and James McLaughlin had been experimenting with diversity reception as early as 1931. At that time, the two engineers used two shortwave converters connected to two identical TRF receivers used as IF amplifiers. Both TRF receivers had been modified to have amplified AVC. The performance was satisfactory enough for each to continue their research and designs. For the next few years, each pursued their own careers but decided to have an informal meeting in the spring of 1935. The purpose of the meeting was to discuss each others thoughts on what technical advances might be used to create a practical amateur diversity receiver. At about the same time, well-known amateur operator Dr. James M. B. Hard,  XE1G from Cuernavaca, Morelos, Mexico, let it be known he was ready to finance the construction of a dual-diversity receiver of Lamb's and McLaughlin's design.

Both Lamb and McLaughlin thought that the tuning of commercial diversity receivers was too cumbersome. In commercial installations, where usually only a few frequencies were used, tuning each of the receivers to a specific frequency was a task only performed once or twice a day. In an amateur station, the ability to tune though each amateur band easily and switch from band to band quickly was an obvious necessity. The XE1G receiver uses a single Local Oscillator between the two receiver front-ends to provide "single dial" tuning. Other circuits incorporated in the XE1G receiver were chain-drive for the band switch, separate pre-selector tuning (not ganged to the main tuning,) three power supplies, separate audio amplifier using a modified Collins 7C audio amplifier, tuning coverage from 1.7MC to 30MC in four tuning ranges, amplified AVC and a separate Jensen speaker with an add-on tweeter unit. The completed receiver was delivered to Dr. Hard in the Spring of 1936.

Photo left shows the XE1G receiver as it appeared in the May 1936 issue of QST along with an article describing the receiver in detail. The rack contains the dual receivers, pre-selectors and multiple power supplies. Shown on top of the speaker is the modified Collins 7C audio amplifier. The speaker cabinet contains a Jensen speaker with an add-on tweeter unit.

XE1G - Dr. James M. B. Hard

To the left is a 1937 photo of Dr. James M. B. Hard at his station, XE1G. Note that the Lamb-McLaughlin Diversity Receiver is in the front-left side of the station along with the Collins audio amplifier and the Jensen speaker. It also appears to have been repainted when compared to the QST photo of 1936.

XE1G was an incredible station as can be seen from the photo. Other equipment included an RME-69 receiver with Peak Preselector, a Hammarlund Super-Pro receiver (against the wall, far right,) an oscilloscope and frequency meter are on the right side of the operating position table and to the right of the clock is a variac. A 1KW transmitter is against the wall left and a 100W transmitter against the wall right. The antenna feed lines drop through glass plates in the ceiling. Between the two transmitters are large meters that monitored the voltage and current coming into the shack. Dr. Hard had a private 3000vac line running one half mile from the power company main line to a pole transformer on his property. The HV line was stepped down to 240vac and then run underground some 800 feet to his hacienda. All lines in the house were run in iron conduit that was embedded in the concrete floors. The shack earth-grounds consisted of 2" copper ribbon buried under the foundation of the building. The XE1G antenna was supported by three 160 foot masts. Using a system of weights and pulleys any of the radiating systems could be raised or lowered or even tilted at angles as much as 45 degrees. XE1G was a famous amateur station in the mid to late 1930s and Dr. Hard worked the world from his QTH in Morelos, Mexico.

photo: Dr. James M. B. Hard, XE1G, in his station. May 1937 "RADIO" magazine published in Los Angeles, California. Dr. Hard's Custom Diversity Receiver is dominate in the left foreground of the photo.

The First Prototype DD-1

The Prototype DD-1 built by James McLaughlin and Karl Miles in 1937

Photo QST, Dec. 1937

Shortly after the QST article about the XE1G receiver was published, Hallicrafters became interested in building a Dual Diversity receiver for the amateur market. Karl W. Miles, Hallicrafters' chief engineer, was given the task of developing the working prototype. Working directly with James McLaughlin, Karl Miles was to build a dual diversity receiver, based on the XE1G receiver, that was within the capabilities of the company to manufacture.

The first prototype was given ample space in the December, 1937 issue of QST.  The simplified schematic shows that the prototype now has the preselector stage ganged to the second RF and Mixer stages. The Diversity Meters are now in a small cabinet that can be placed near the receiver. The Infinite-Rejection system is now incorporated into the IF amplifier. Separate Power Supply and Amplifier are now in much smaller cases which can be placed on each side of the receiver but they are not shown in the schematic. Obvious in the photo of the prototype are the many Hallicrafters parts utilized in the construction.

By the time McLaughlin and Miles started work on their new prototype, the XE1G receiver had logged in 5000 hours of reliable operation. Dr. Hard was still enthusiastic about his receiver and stated that many times, with poor conditions, only it could be relied upon for intelligible reception. He mainly operated on 20 meters with two antennas spaced at 50 feet, not the ideal spacing but sufficient to provide usable diversity action. With improvements that had been developed since mid-1936, mainly in mechanical design, IF amplifier improvements and the Infinite-Rejection system, Miles' and McLaughlin's new version would cover .54 to 36 MC in five bands, have a simpler band switch system and be housed in a smaller cabinet. The article concluded with a rather vague statement about how the audio modulation for CW is not really working satisfactory and there were still "bugs" to be worked out. >>>

>>> This earliest prototype is very different from the later prototype and the production DD-1. Some of the more obvious changes for the Hallicrafters production units included changing the rotary bandswitch to the massive push-button band switch assembly built by Mallory-Yaxley. The top button is the power switch while the remaining six buttons select the bands. Frequency coverage was also changed from the early prototype with the new range being .54MC to 45MC in six bands. With this new higher frequency, the old 6K7 RF amplifiers were changed to the new Raytheon VHF amplifier tube, the 1851. The LO tube was changed from a 6J5 to a 6K6, affording higher output in the VHF region. IF Gain controls were on the front panels of the prototype but were eliminated for the production version. Also, the production DD-1 uses two IF amplifiers while the early prototype had three. The meter arrangement is opposite of the early prototype on the production model. The panels slope on the production version and a transparent scale is placed over each tuning dial rather than the articulated pointer.
 

The Production Skyrider Diversity DD-1

The new Diversity Receiver's advertising had been carefully nurtured and the publicity was going to be more important to Hallicrafters' reputation than any profits derived from sales of the receiver. Following their tradition of naming receivers, the DD-1 was dubbed the "Skyrider Diversity" and the June 1938 issue of QST features no less than 10 pages of ads devoted to the new receiver. All of the major component suppliers, such as Mallory-Yaxley, Crowe, Aerovox, Jensen, Stancor, Aladdin and Raytheon weighed-in with their own ads plugging themselves along with the DD-1. It was the largest ad campaign for a new receiver up to that time and this was just QST! Advertising for the DD-1 was everywhere.

The advertising campaign for the DD-1 didn't last very long - only about six months. Bill Halligan and probably everyone involved with the DD-1 project knew that the Skyrider Diversity was not going to be a major seller. With prices between $300.00 and $500.00, depending on options, the diversity receiver was just not in most enthusiasts' budget. The base price for the receiver was to be $300.00, with the Power Supply adding another $40.00 and the Audio Amplifier adding another $50.00. The Diversity Action Meters sold for an extra $20.00 and the 12" Jensen table speaker sold for $12.00. The total for the receiver with the standard accessories was $422.00. If the purchaser wanted the ultimate, he could spend a full $500.00 for the Skyrider Diversity Console DD-1. That price included the Diversity Action Meters installed in a matching wooden top. The huge machine-age style speaker cabinet has shelves in the rear (right side) to house the Power Supply and the Audio Amplifier. The 15" Jensen Ortho-dynamic speaker is mounted in a Bass Reflex enclosure that takes up most of the center and left side of the cabinet (as viewed from the front.) A small table is provided as an arm rest for fine tuning the DD-1 or it could be used as a small writing table for logs or whatever. The speaker has a 5000 ohm to 8 ohm matching transformer mounted on it. The fabulous cabinet design was the work of Auther Haggstrom, who had also designed cabinets for Jensen, E.H.Scott and McMurdo Silver. When one looks for a price comparison to get a feel for what could be purchased for $500 in 1938, look at the Chevrolet coupe, selling for $550 in 1938 - essentially, the Skyrider Diversity Console DD-1 was the price of a new car! >>>

>>>  Of course, Hallicrafters realized they weren't going to sell very many DD-1 receivers. The price, the size and the usability was just not what the average ham could justify. Hallicrafters probably estimated that somewhere around 200* receivers would fill all of the orders besides all of the publicity donations that might be needed. The major benefit to Hallicrafters was to their reputation. They now had proven that they were capable of successfully engineering and building a complex, dual-diversity receiver.
 

*For the past several years, I have been collecting serial numbers of known DD-1 receivers in an effort to estimate production accurately. It now (2014) seems likely that a production quantity of 200 units is far too high. This estimate was originally based on Halligan's 1980 statement regarding DD-1 production. It appears from the reported serial numbers that an initial run was made that was somewhat less than 100 receivers and used serial numbers in the H-80500 to H-80600 range. A few months later a very small production run was made, probably to use up the remaining DD-1 parts inventory and this run accounted for a few receivers up to maybe 40 or less receivers. Only three DD-1 receivers have been reported with serial numbers in this later range, H-85617, H-85629 and H-85648. The current information leads me to believe that only about 120 DD-1 receivers were produced and that total quantity came in two production runs of approximately 100 units and later approximately 20 units. See "Estimated DD-1 Production" section below for more details.

The DD-1 Advertising Images

This is an enlargement of the artwork that was used for most of the DD-1 advertising by Hallicrafters. It is artwork - not a photograph. Most advertising at the time used detailed drawings for their images and though the Hallicrafters DD-1 artwork is detailed, it is not a photograph. Whether it was based on an actual prototype or if it was a "mock-up" is not known but the receiver is different from the standard production DD-1. Obvious is the lack of the Heterodyne Oscillator implying that the BFO was a last-minute addition. Also, individual RF Gain controls on the far right panel with a "Master RF Gain" control (large knob) differs from the production DD-1. The tuning and BS dial logging scales are different and if there is any scaling on the tuning dial it is too light to see in the finished artwork. The four smaller panels are plain with no decorative border. Additionally, the toggle switches are mounted lower than center of the panels while the production DD-1 has these switches mounted center of the panel. The location of the larger knob on each lower panel is different than the production units. The standard production DD-1 used 21 tubes in the receiver, four tubes in the Power Amplifier and one tube in the Power Supply, bringing the total to 26 tubes.


 

 

 

 

 

 


photo above: Bill Halligan and some of the engineers with the DD-1. This is an actual photograph showing a production DD-1. Although it is shown with the console speaker, the wooden top with the Diversity Action meters is not installed.

 Both photos to the right also show production DD-1s. Though all of the images are small it can be seen that the toggle switches are centered in the smaller panels, the panels have a decorative border and the knob arrangement is standard production. Also, the wooden top is installed on the W6LYY DD-1.
 

More on photos right - The Skyrider Diversity Console DD-1 is shown in the shack of W6LYY, Barney Boyd of San Diego, California. Boyd's shack was to be the state-side link for communications to the Archbold New Guinea Expedition. The table version DD-1 that was delivered to New Guinea for the Archbold Expedition. This set-up featured a special, 15" Jensen speaker mounted in the familiar Hallicrafters speaker cabinet.

Photos - QST, Jan.1939

 

Restoration of the Western Historic Radio Museum's DD-1


Before Restoration Photos and Assessment

 

DD-1 H-80596 was basically complete except for the top and bottom covers for the Power Supply and missing interconnect cables. Minor condition problems were present, mostly in the form of surface rust. The most significant rust damage had occurred on the back of the power supply case and the front of the power amplifier case. As for the receiver, some minor rust was present on the case mounting lips but the most serious rust was located in the RF coil section of the chassis. Most of the electrolytics had been replaced over the years, a coaxial cable was installed to replace a shielded cable in Receiver B, the Master RF Gain and Audio Gain controls had been replaced along with a handful of other resistors and capacitors but the essentially the receiver was complete and no modifications had be installed - just repairs. The plastic dial scales were yellowed and warped - typical of certain plastics at that time.

The finish on the wooden top and on the speaker console was original. There were some small veneer chips at the bottom of the console. The grille cloth was original. The 15" Jensen speaker was original. There was obvious wear to the finish on each side of the speaker console just below each of the control panel knobs showing that the DD-1 was used extensively at one time. All wooden parts to the cabinet were present including the rear cover. 

The chassis photo was taken before restoration. The box-type shield cover has been removed to show the Mallory-Yaxley Push-Button Band Switch assembly and the associated coils. Note the brass threaded rod and nuts that runs through all of the coil dividers. This, along with the shields, help support the push button switch assembly. The round cans on each of the outer chassis are the Infinite-Rejection tuning condensers while the rectangular cans are the IF transformers. The large transformer on the center chassis in front is for the tube heaters. One can see the three chassis that make up the construction of the DD-1. Also, obvious are the spots of surface corrosion on the chassis and some components. This is fairly typical of the cad-plated chassis of that time period. The most serious rust was encountered at the rear-left of the RF shield box area. Not only was the chassis involved but the shield also had a rust problem.

 

Photo left: A seldom seen sight,...two DD-1s on one workbench. In front is H-80596. To the rear is a second receiver with many missing parts including the bandswitch shield cover that had the SN tag attached to it.

Starting the Restoration

Initial Thoughts on the Restoration - Before starting the restoration, I had to decide what kind of job this was going to be. Of course, the end result was going to be a fully functional DD-1, but was the DD-1 just going to be rebuilt with no regard for originality? Or, was I going to attempt a restoration that resulted in the receiver looking as if no parts had ever been changed and that it was in a "well preserved" original condition that reflected its age. I opted for the latter with some exceptions. First, since there was some significant rust damage on the power supply and amplifier cases, they would have to be cleaned and repainted. Also, since the top and bottom covers were missing from the power supply, new reproductions would have to be fabricated using the covers from the amplifier as models. All other cosmetic problems could be addressed by "touch-up." I prefer my restorations to appear as if nothing has occurred. The finished receiver looks its "age" but as if it was well taken care of and any rework that would have happened would have been done professionally using original parts or parts contemporary to the receiver's age. This requires that all paper-wax capacitors be re-stuffed along with re-stuffing the electrolytic capacitors. This is a time consuming process but it results in the under chassis appearing totally original. With common receivers that were produced in fairly large quantities, preserving original capacitor shells is not really worth the effort since there are still many original examples existing. However, the DD-1 is another case, since very few were built and fewer are still in existence, preserving the originality was important.

  Touch-up Painting -  The inside of the cabinet is matte black finish and was touched up using artist's acrylic Mars Black mixed with a little water. I first cleaned any rusty areas with a wire brush and wiped the area with a cleaner - I used Glass Plus (no ammonia.) When the area was dry I brush painted the black acrylic. The acrylic paint matches the matte finish very closely. Artist's acrylic can also be used for small areas in the wrinkle finish that are missing, such as scratches or scrapes. I don't thin the acrylic when touching up wrinkle since the paint has some body and can be textured a little with brush strokes.

For areas where about .5" to 2" were missing the wrinkle finish I used Krylon Wrinkle Finish Black. I spray a small amount into a small cup and then paint that on with a brush. Make sure the area to be touched up is clean and has been wiped down with lacquer thinner. Paint a "heavy coat" on with a brush and when finished apply heat using a 100W reflector lamp placed close to the surface (about six inches away is good.) For trouble spots that are slow to wrinkle (more than 10 minutes) I use a heat gun on low temperature to get the paint hot enough to start wrinkling and then stop. Too much heat will cause the paint to "gloss" more than normal and not match the rest of the original paint. Krylon's wrinkle finish paint is a pretty good match for the color and texture - but nothing is perfect since the original paint was a two part process requiring a nitrocellulose lacquer base with a catalyst applied after the base was dry. The two part wrinkle then had to be baked to activate the process. There were several different formulae that resulted in the slightly different wrinkle patterns that we encounter today.

The chassis rust spots were wire brushed and then a brush-on silver paint applied. This can be dulled to match the chassis with an acid brush or similar mild abrasive. The transformer covers were touched up using this same technique.

 

Power Supply and Power Amplifier

 

Certainly the rust damage on the power supply and power amplifier looks pretty bad. However, careful cleaning and rust removal followed by a new wrinkle finish paint job and the two units looked great. I did have to remove the damaged perf metal on the power amp and replace it. When painted the new piece was undetectable from the original. 

All capacitors were re-stuffed in these units. Luckily, all of the transformers in both units were original and in good operable condition. In addition to the rebuild of these units, two interconnect cables had to be made. I had some old battery set, cloth covered cable that looked very close to the original brown cables used by Hallicrafters. The AC connection is also via an interconnect cable plugged into the rear of the receiver. This was a rubber cable about 8 feet long. I installed a dual fused plug since the DD-1 originally has no fuses on the AC line. Hallicrafters assigned the amplifiers a four digit serial number that is on a paper label on the bottom of the unit.

The missing top and bottom covers for the power supply had to be replicated at a local sheet metal shop. The shop used the original top and bottom covers from the power amplifier as models since the covers are identical for both units. It was a long wait for the completed parts as most shops consider this type of work just for "fill in" unless you want to pay "full rate." I got both covers made for $60 each. The top cover is an exact replica except the perf metal holes are slightly smaller in diameter. The bottom cover is also an exact replica except that it is made out of stainless steel so it wouldn't have to be chromed. 

When the top covers were painted wrinkle finish black, it was difficult to tell which cover was the reproduction. The same for the bottom cover when installed - only the original has a few rust pits that show. The square rubber feet install on the two welded pieces that span across the front and back corners.  

Shown on the left are the finished Power Supply and Power Amplifier. The Amp has its original top and bottom covers while the Power Supply (on the right) has the reproduction top and bottom covers installed. Although they can't be seen at this angle, the square rubber feet are installed on both units. While the Power Supply and  Power Amplifier normally can't be seen with the DD-1 Console model, since they stow on shelves located in the rear part of the DD-1 Speaker Console, it is nice to finally have them both units complete and looking correct.

 

The first part of this project was to clean up all of the rust problems. Most serious was an area in the 1st RF amp coil bay. This was accessed by removal of all of the coil shielding. Naval Jelly and wire brushing removed the rust and then the area was painted with a silver paint. When the paint was dry it was dulled down to match the chassis color with an acid brush. The same treatment was required on the tube shield section in addition to installing two new mounting studs to replace rust damaged ones. Once everything was clean and cosmetically restored the electronic part of the project was started. >>> >>>  When working closely in the chassis many discrepancies were noticed. These were checked either against the schematic or against the second DD-1 chassis to help with the decision as to what was correct. Also, as I proceeded through the circuit, I checked the resistors for any out-of-tolerance conditions. I will usually allow about 30% variation in the resistor values depending on their function.

DD-1 Receiver Electronic Restoration Details

Re-stuffing Paper-wax Capacitors

 

Since nearly all of the 49 paper-wax capacitors in my DD-1 were the original Aerovox caps, re-stuffing the old paper shells with new capacitors was a practical idea that would result in an original under chassis appearance. One potential problem with any serious rework of the DD-1 is the polystyrene tube sockets. These sockets will not tolerate any over heating and therefore desoldering should be avoided. It is possible to use "hook" splices for joints and if carefully done and kept very short they will not be apparent. This avoids overheating damage to the plastic sockets and to other components.

Since I was re-stuffing original shells I had to use "yellow-jacket" type, film capacitors. To re-stuff a paper-wax capacitor I use a heat gun to melt the old end seals on the original capacitor. Some caps will almost fall out of the shell when hot but not Aerovox caps. I had to use two needle-nose pliers on each wire lead end and pull the cap apart to remove it from the paper shell. While the shell is still hot from the heat gun I wipe the shell off with a paper towel to clean it up. The new cap is then inserted inside the old shell. I orient the new caps all the same way - it doesn't really matter with film type caps but it is just habit to do so. The new cap is held in place with hot-melt glue. When the glue has set-up, I fill the ends with brown sealing wax. The resulting capacitor is new inside and appears to be the original since we are using the old paper shell. It takes about 10 minutes to re-stuff each capacitor. Be sure to install the re-stuffed cap in the correct orientation - this is for appearance only. Also, there was a .01uf capacitor inside the BFO can that needed to be re-stuffed.

 

 

Photo: The completed under chassis restoration showing the re-stuffed paper-wax capacitors and re-stuffed electrolytic capacitors. The orange electrolytics are Beaver brand and are original shells. These caps were engineering upgrades in production that are not shown on the schematic. The end result of this restoration method is a fully functional DD-1 - plus, a reference that shows how the DD-1 looked as it came from the factory.

When the tedious part of the restoration was completed I then needed to install a complete set of tested tubes. Each tube socket is cleaned and when the tube is installed a small quantity of De-Oxit is sprayed on the tube pins and the tube is plugged in and out of the socket a few times before final installation. Usually during the rebuild process the pots and switches are cleaned with De-Oxit. After this process, the DD-1 was ready for power-up. There are always going to be a few minor troubleshooting problems after initial power-up and the DD-1 was no exception. Fortunately, the DD-1 did basically function and only had some minor problems that needed to be sorted out before it could be aligned. >>> >>>  Having another DD-1 chassis to look at for reference was a tremendous help. Not only could suspicious parts be checked for originality but missing parts could be referenced along with wiring and component placement checked. It took about one week to complete the paper-wax capacitor re-stuffing part of the job. Though tedious, I think the underside of the chassis looks great now and it is almost impossible to tell that any capacitor has been replaced. A few resistors were out of spec or were old repairs where wrong values were installed or repairs where an incorrect style (like JAN type) was installed. These were all replaced with correct values and correct styles, again to preserve as much original appearance as possible. Below are all of the major problems encountered.

 

Non-Original Parts

Metal can electrolytic capacitors installed for 8 mfd screen filter caps. These had mounting clips that were soldered to the chassis. The clips were removed as was the solder residue and the correct value, style and brand (Beaver) rebuilt electrolytics were installed.

Coax cable connecting Receiver B Mixer to Receiver B IF amp. I installed new coax with tinned copper shield and removed the outer jacket so that the appearance was the same as original.

Master RF Gain control was defective and non-original. Replaced with correct style and value part.

Audio Gain control replacement part that was wrong value and style. Installed correct style and value part.

R20 wrong value - 1K installed should be 4K. Installed correct value and style part.

R2 wrong value - 10K parallel with 5K(measues 6K - 10K was out of spec) - should be 10K. Installed correct value and style part.

R26 Rcvr B JAN type 1K installed. Installed correct style and value part.

R27 Rcvr A JAN 100K installed. Installed correct style and value part.

C100 BCB Oscillator shunt is two series caps, should be single 6pf NPO style cap. Installed correct style and value part.

Defective or Missing parts
 

Several braided jumpers on the bandswitch assembly torn off. Replaced using pieces of "Solder Wick" as it was about the correct size and appearance.

ON/OFF switch cables insulation missing. Replaced cloth insulation.

C109 missing (AVC delay.) Installed correct style rebuilt capacitor.

C46 RCVR B missing (IF cathode bypass.) Installed correct style rebuilt capacitor.

C48 one end disconnected - RCVR B Diversity Meter Amp Grid coupling cap, 100pf. Reconnected.

C34 RCVR A missing (IF xmfr B+ bypass.) Installed correct style rebuilt capacitor.

After about 10 hours of operation R76, the 750 ohm 10W WW cathode resistor for the 2A3s opened. Replaced with 20W 750 ohm WW.

Schematic Errors

The DD-1 schematic and parts list contain several errors. This was probably due to the receiver's short production life. Hallicrafters would normally correct the documentation with the second issue of the manual or perhaps with an errata sheet. Since the DD-1 was only in production for a few months and only a hundred or so were built, when production halted, apparently everything else involved with the receiver also stopped. This included all updates to the flawed schematic and documentation of any engineering upgrades that were incorporated into the production units. Fortunately, most of the errors are not critical to repairing or restoring the DD-1 receivers. Some of the conflicts are actually engineering improvements and these should be left installed. Since I had two DD-1 receivers at the same time, I was able to compare the schematic to production conflicts and resolve what was correct for the receiver. Additionally, I had two other resources in fellow DD-1 restorers who were able to confirm that their receivers also had similar production upgrades. The following is a list of schematic errors and non-documented engineering upgrades to the DD-1 receiver.

Schematic vs Engineering Upgrades

 Two 8 mfd electrolytic capacitors on the 250vdc B+ line for RCVR A & B on each 1st IF AMP tube screens - provides better filtering of the screen supply. Non-documented upgrade.

 RCVR A & B IF Chassis 6J5 Diversity Meter Amp has .01 uf cap from plate to chassis not shown on schematic - upgrade? Provides RF filtering for meters

Oscillator plate load resistor shows 3.5K on schematic parts list but 10K is installed in most units - upgrade?

 

Schematic and Parts List Errors

R27 Rcvr A & B - schematic parts list shows 1K, production installed 100K in all units. Parts list error.

One .01ufd paper capacitor installed on plate to cathode of 6J5 Heterotone Oscillator not identified on schematic. Schematic error

Input IF transformer T-1 on Rcvr A and B has trimmer on secondary only - schematic shows T-1 is with both primary and secondary trimmers.

Output IF transformer T-3 on Rcvr A & B has two trimmers - schematic shows T-3 with one trimmer.  Schematic error in both cases.

Alignment instructions do not address the PHASE adjustments on the IF A and B chassis. This was thought to be a one time adjustment carried out at the factory but over time certainly someone probably moved the adjustments to see what happened. Instructions for proper adjustment are in November 1937 QST in an article on the Infinite Rejection IF by Karl Miles and James McLaughlin. The PHASE adjustments control the power factor on the IF transformers and therefore the depth of the rejection notch. Alignment instructions over-sight.

Several variations on values of resistors encountered - this was probably due to production supply, e.g. 20K on schematic parts list is actually 25K in receiver.

Diversity Meter B initially seems to be wired reverse but this is correct for the way the meters work mechanically. Div Meter A + is + and Div Meter B + is -

Bass Reflex Cabinet

 

 

The Machine Age styled cabinet was designed by Auther Haggstrom and features the Jensen Ortho-dynamic 15" High Fidelity speaker with bass reflex port. The cabinet also allows stowage of the power amplifier and power supply on the two shelves. The cabinet is in excellent original condition with original grille cloth and all of the various wooden covers intact. The finish is in good condition with some wear apparent, including the ubiquitous "water glass ring." This just allows the cabinet to "show its age."  One can also infer from these wear marks that a former owner enjoyed this DD-1 for several years, spending many hours tuning in various shortwave broadcasts from around the world.

The photos below show the rear of the cabinet with the back installed and with the back removed showing the 15" Jensen. The PS and Amp are shown in place but without their covers or bases

IF/RF Alignment of the DD-1

The most important part of any rebuild is the alignment. Changing all of the caps is important but alignment is what makes the receiver perform like it did when it was new. The DD-1 is straight forward in its alignment - just that there are two separate receivers so there are twice the adjustments that need to be made. The only tedious part of the alignment is the Infinite-Rejection tuning. If the PHASE adjustments have not been tampered with you can follow the alignment instructions. They are confusing since the instructions first state that two signal generators are necessary and then proceed along the assumption that you only have one generator. If the null seems flat or non-existent then the PHASE adjustments need to be changed, however the alignment instructions assume that the PHASE adjustments are at the factory settings. The PHASE adjustments control the IF transformer power factor and therefore the depth of the null. >>> >>>  More details on the PHASE adjustments are in the December 1937 QST article on the Infinite-Rejection IF system. Above 15MC it is possible to align to an image. Keeping the RF generator signal level low will reduce the image to an extremely low level. Also, I usually check WWV frequency location and any image location to be sure the tracking is correct. The top band is will align fine but it is not very sensitive. Additionally, there is not very much activity in that part of the spectrum for checks.
Looking inside the chassis area of the finished DD-1 with the box-type metal shield installed. The serial number tag is riveted to this shield on the right-side towards the rear of the chassis. All of the shields and screws must be installed along with the threaded rod and nuts that secure each metal divider. This is mechanical strengthening for the Yaxley push button switch to keep it aligned for reliable operation.

 

Note the reproduction plastic scales over the tuning dial and the bandspread dial. These were made by K6DGH.

 

Also note the brown plastic handles on the switch levers. All DD-1 receivers had lever handles that are similar to the black band switch push-button knobs (except they are not recessed for the band indicator ID.) The brown lever handles were installed on my DD-1 when I got it. They are almost certainly not original (but they are vintage, look really nice and they do all match.)

Performance of the Restored DD-1

To say that the DD-1 is an impressive looking receiver is certainly an understatement. Its size alone allows this receiver to dominate the room it is in. However, does its performance match its appearance? First let's cover our receiving set-up. Ideally, for space diversity the antennas should be separated by at least a wavelength at the receive frequency. The Hallicrafters DD-1 manual makes a point to say that a "useful" diversity effect will be noticed even if this separation cannot be achieved. This is true. Our set-up consisted of several different configurations. First I used an end-fed wire 40 feet long on Rcvr A and the metal framework for a suspended ceiling for the antenna for Rcvr B. Surprisingly, this did give a noticeable diversity affect above 15MC. Also tried was one leg of a 135 ft. center-fed Zepp and the 40 ft. end-fed wire. This combination gave useful diversity effect down to 75 Meters even though the separation was minimal. Obviously, the recommendation of one wavelength separation is for continuous maximum diversity effect.

Sensitivity is typical for a late thirties receiver, in other words, don't expect too much performance above 25 MC. The 1851 RF amp tubes are supposed to be operable up into VHF but the coil losses, band switch losses and wiring losses all add up to a marked decrease in sensitivity above 25 MC. Though images can been found when aligning (if the RF generator level is too high) they are not apparent when tuning any of the higher frequency Shortwave bands. Selectivity is wide open with no adjustability. The design used Infinite-Rejection tuning for heterodyne relief. This circuit features a tunable notch that can be moved around the passband and thus reduce or eliminate bothersome heterodyne interference. Nowadays, heterodynes are rarely encountered so the I-R Tuning doesn't really find much use.

One thing should be realized, the DD-1 is really not a CW receiver. Diversity is difficult in CW as a standard BFO captures the detector and renders the AVC non-functional. The DD-1 uses a Heterotone Oscillator to modulate the wave envelope at the last IF stage and provide a modulated CW signal. This does work fairly well but requires a strong CW signal with no QRM to give good copy. Also, the AVC is on when using the Heterotone Osc. so the RF gain should be kept fully advanced to take advantage of any diversity effect. It is disconcerting to hear a constant 500 Hz or 1000 Hz tone while tuning around the band and then as you tune through a CW signal to have that tone suddenly break into readable CW. But it is sudden,...one can sort of hear the CW signal behind the Heterotone oscillator and when the signal is tuned perfectly centered in the passband, you suddenly hear what sounds like a MCW signal (modulated CW.) By reducing the Master RF Gain slightly the constant tone is reduced while "tuning around" but this does reduce the sensitivity and can reduce the diversity effect. Since the Heterotone required strong signals and prevented hearing the weaker CW signals when tuning around, it just wasn't going to work for hams who were CW enthusiasts. Hence, the Heterodyne Oscillator or standard BFO.  >>>

>>>  For the CW operator, either Rcvr A or B can be used individually with the BFO. In this set-up you have to operate the DD-1 just like a standard receiver - back the RF gain down and advance the AF gain - AVC is automatically turned off when the BFO is on. Use the RF gain to control the signal level to the detector for the proper ratio of signal to BFO injection. The BFO seems to have a very wide range and only a slight movement of the knob has the BFO frequency plus or minus several hundred Hz. The Heterodyne Oscillator also allows SSB to be copied with no problems but you do have to "ride" the RF gain for good copy. Using the Heterotone Oscillator for SSB doesn't work at all.

How does it perform on AM Ham signals? The DD-1 provides excellent audio and performance on almost all Ham AM signals. Tuning into the West Coast AMI net results in nearly all stations being heard and the high quality AM stations sound incredible on the DD-1. Fading is not really noticeable however watching the Diversity Action Meters will show that the signal at either Rcvr A or Rcvr B is always changing strength and that the DD-1 S-meter (on the AVC line) is holding steady, at least most of time. The diversity action is especially noticeable when rapid QSB is happening on one antenna only. How about Shortwave Broadcast? Here is where the DD-1 should be at its best because it is dealing with strong AM signals that are always fading and the listener can take full advantage of the diversity affect. Unfortunately, the higher frequency SW BC stations seem to fade equally on each antenna. Sometimes a diversity action will be noted but equal fading is the norm. With better antenna separation, the diversity action  on SW BC should become more consistent.

Audio quality is great and there is ample power with the P-P 2A3 audio tubes - 10 watts according to the manual. AM BC stations that are broadcasting music sound very nice with very deep bass and ample highs - too bad there are so few AM stations broadcasting good music. SWBC stations also sound really nice, especially when they aren't fading all of the time.

So, was the DD-1 a great receiver? From an engineering and design stand-point, it certainly was. It does exactly what it was supposed to do, reduce or eliminate fading radio signals and provide great audio for pleasurable listening. From an industrial arts point of view, the cabinet design is striking and imposing - a focal-point of any room that it would be placed into. As a practical, useable ham receiver? Probably not, especially considering the high selling price. Without a doubt, the average 1938 ham would have been much happier with a National HRO Senior or a Hammarlund Super-Pro at half the cost. The awkward way that CW has to be received would have disappointed most ham users and CW accounted for a very large percentage of the ham operators in 1938. There were avid AM Phone operators in 1938 and certainly the DD-1 would have been great for that, if it was affordable. The wealthy SWL would also have been thrilled with the DD-1 performance.

 

Estimated DD-1 Production, Known Serial Number Log and Collector's DD-1 Photo Gallery 

Nearly all DD-1 serial numbers encountered so far are in the H-805XX range. One might infer from a single DD-1 serial number that perhaps more than 500 receivers were produced with the numbers starting at H-80,000. However, Hallicrafters assigned serial numbers sequentially as products left the production line and exclusive number blocks were not used or ever assigned to specific models. Therefore, serial numbers alone cannot provide the information necessary to determine an exact number of DD-1s produced. One can estimate a number based on the known examples (and perhaps include the small quantity that has appeared on eBay over the last several years.) That number is very small indeed, with a little over 20 known examples, including the few DD-1s that have been offered for sale. This leads one to conclude that the total number of DD-1 receivers produced was certainly far less than 200. In an interview, Bill Halligan stated that he "recalled" that 200 DD-1s had been manufactured but Halligan did seem to exaggerate some of the production figures, e.g., Halligan claimed 50,000 SX-28 receivers produced when a more accurate estimate is 28,000. As far as any archival records, when Hallicrafters was sold to Wilcox Instruments (aka Wilcox Electric,) a Division of Northrop, in the early 1970s, all of the production records along with all of Hallicrafters archives were destroyed by orders from Wilcox Instruments! Another identification problem is the location of the DD-1 serial number tag. Since it is riveted to the bandswitch-coil shield-cover, if this shield is missing so is the serial number. This was a problem found on two of the four DD-1s I have inspected. Also, the two out of the three "unknown" DD-1 serial numbers in the log are due to missing original shield boxes.

DD-1 Serial Number Tag Location

The Serial Number Tag is located on the right side of the coil-bandswitch shield box. The tag is riveted to shield box towards the rear. With the top removed the tag is easily visible as shown in the photo to the left. Details of the tag are shown in the photo to the right. Absence of a serial number tag generally indicates that the shield box is a reproduction.

So far, 21 serial numbers assigned to DD-1 receivers have been reported. The numbers range from a low of H-80510 to a high of H-85648. All numbers but three are in the H-805XX range. The exceptions are H-85617, H-85629 and H-85648. Dates of the assignment of close numbers reported from inspection tags reveal that H-83879 was assigned on November 11, 1938. Serial number H-85531 was assigned on December 19,1938. Only 86 numbers separate this last serial number from DD-1 H-85617, which dates that DD-1 serial number assignment to the week of December 19, 1938. Since the DD-1 was announced in June, 1938 one would assume that they were available at that time, however this was rarely the case with new product introduction. Most likely, the range H-805XX was assigned during September, 1938. At this time, Hallicrafters was assigning about 425 serial numbers per week. One can infer several of things from the serial numbers reported so far. First, the production quantity of DD-1 receivers was very small. Second, that there was two production runs for the DD-1, one in August-September 1938 and one in December 1938 - January 1939. >>> >>>  Also, it is possible that all of the DD-1 receivers built for the first production run were completed at approximately the same time and serialized sequentially. It is highly unlikely that a specific block of "H-805xx" serial numbers were assigned to the first production run DD-1 receivers. More than likely the first DD-1 is serialized somewhere near H-80500 or so. The lowest reported serial number is H-80510 and the highest reported first production run serial number is H-80596. If all serial numbers within the known sequence were assigned to DD-1s, the total would be around 86 receivers. It is likely that the second production run was a very small quantity since only three serial numbers from that period has been reported. It is likely that only what was necessary to use up the parts inventory accounted for the second run. Possibly the first run was for 80 to 100 receivers while the second run was for anywhere from just a few receivers to perhaps 30 or 40 receivers. This brings the total estimated production to a possible low of maybe 85 receivers to a high of perhaps 140 receivers. An average estimate that seems reasonable is that around 120 DD-1s  were produced. This is just speculation based on what has been reported so far. More serial number examples will provide better picture of the DD-1 production history.

DD-1 Serial Number Log 

Known DD-1 Serial Numbers (listed sequentially) and Current Owners (listed by amateur call sign, if applicable)

First Production Run - Aug. 1938-Sept. 1938

1. H-80510 - WA2LTD

2. H-80519 - WA6CJT

3. H-80520 - UEC Museum - Tokyo, Japan

4. H-80521 - K6DGH

5. H-80532 - KE5O

6. H-80534 - W7WGM

7. H-80535 - KC9GQ

8. H-80542 - K7PJT

9. H-80549 - Collector in Spain (sold by WD5EOG)

10. H-80555 -  WD5EOG

11. H-80558 - KH6DX

12. H-80561 - Frank Lowell

13. H-80567 - David Koontz

14. H-80572 - NØTE

15. H-80584 - W5CZ

16. H-80589 - WA5KLJ

17. H-80595 - WØOG

18. H-80596 - WA7YBS

Second Production Run - Dec. 1938-Jan 1939

19. H-85617 - WD5EOG

20. H-85629 - WB9YIR

21. H-85648 -  K7PJT

Unknown Serial Number DD-1s and owners

22. Unkown SN - NU6AM , Console DD-1, repro coil shield box (no SN), also interestingly has
"SKYR DER DIVERSITY" engraved on front panel

23. Unknown SN - N2SAG, Table DD-1, missing coil shield box (no SN)

 

 DD-1 Enthusiast's Photo Gallery

WA2LTD  -  H-80510

Tom, WA2LTD, owns the earliest serial number DD-1 reported so far. It is a console model although the photo is only of the receiver. Tom has all of the components to this DD-1 including the power supply, audio amplifier, speaker console and the diversity action meters installed in the wooden top cover.

WA6CJT  -  H-80519

Here is a photo of  DD-1 sn H-80519. Frank has recently acquired this excellent receiver from well-known Hallicrafters collector, Chuck Dachis. More information to come.

 

 

 

UEC Museum - Tokyo, Japan  -  H-80520

DD-1 H-80520 is a table model set that is now located in the UEC Museum in Tokyo, Japan. Originally owned by JA1BHR, Mr. Yasuda, the DD-1 was donated to UEC after JA1BHR became SK. The photograph to the left is shows JA1BHR on the cover of a Japanese ham magazine from 1975. Note the DD-1 upper right behind the globe. The magazine is part of the DD-1 display at UEC. Thanks to Hiroshi Ogawa from Tokyo for providing the information on the DD-1 and the photograph. Also, thanks to Skip Magnuson W7WGM for contacting both Electric Radio and Hiroshi Ogawa to obtain this DD-1 serial number.

W7WGM - SN: H-80534

 

Here is a photo of the DD-1, SN H-80534 owned by W7WGM. This is the table top configuration with the power supply and amplifier flanking the DD-1 receiver. Also included are the optional Diversity Action Meters housed in the small cabinet to the right of the speaker. The speaker is homemade and contains a 12" speaker. This is an operational DD-1 having had all of the electrolytic capacitors replaced and some other minor repairs. Skip finds his DD-1 is quite sensitive giving great performance with minimal antennas and the audio is fabulous. Note the black knobs on the switch levers - this is the standard knob usually found on DD-1 receivers.  (photo by W7WGM)

W5CZ  -  SN: H-80584

 For the past 50 years, Benito Serrano was the owner of this DD-1 receiver. The receiver was located in Bogata, Colombia and owned by Benito's granddaughter, Diana. The DD-1 was recently purchased by Rod Perala, W5CZ who has fully restored it and is currently using it with an RCA ATC-40 transmitter "on the air." New photos coming soon.

WA5KLJ  -  SN: H-80589

This table top DD-1 is owned by Ron WA5KLJ of Goldfield, Nevada. It worked the last time Ron powered it up but that was several years ago. Ron is planning on starting the restoration of his DD-1 soon, so updates may be coming.

WA7YBS - SN: H-80596

This is the highest known serial number DD-1 from the first production run. We displayed this DD-1 at our Western Historic Radio Museum in Virginia City, Nevada from 2002 up to the closing of WHRM to the public in 2012. It is shown in the photograph left at our new QTH in Dayton, Nevada. We've located the DD-1 in the upstairs landing-nook where it is the first receiver encountered when entering the "Communications" section of the house.

WB9YIR - H-85629

This is a second production run DD-1. This receiver had spent some time in Europe where the original power transformer (a 115vac primary) was replaced with a transformer with a 240vac primary. Gary is in the process of restoring the PS for this DD-1 back to the original configuration to operate on 115vac. The receiver itself is in superb condition although some of the capacitors were replaced with modern components. Again, Gary is going to be returning the receiver back to an original under the chassis appearance as part of his restoration.

NU6AM - SN: Unknown

 

This is the restored DD-1 belonging to NU6AM. The receiver is completely rebuilt and functions quite well. Jim has used his DD-1 on several AM QSOs on the 80 meter band. The cabinet is restored as is the top. Interestingly, "SKYRIDER" is actually engraved as "SKYR DER" - the "I" was skipped although the space is there. Probably the engraver had set up the panagraph machine with the correct letter dies but skipped the "I" when performing the actual engraving which results in the correct space but no letter. Also, interesting that this panel made it through Hallicrafters' inspection process. This DD-1 was missing the original box shield and therefore the serial number is unknown. A reproduction of the shield was made and installed.

Conclusion and On-going Research

The DD-1 was to remain unique in receiver manufacturing as the only example of dual diversity circuitry designed for the ham market. Its lack of success was due to many factors that Hallicrafters should have anticipated - maybe they did and decided that the success was to their reputation and that was more valuable than profitable sales of the DD-1.

I have only been able to examine four DD-1 receivers in detail. 21 serial numbers have been collected so far. As with my article on the Hallicrafters SX-28, the information in this DD-1 article is always being updated to reflect new data that is supplied by Hallicrafters enthusiasts, collectors and interested hams. We need more serial numbers to more accurately estimate total quantity and the length of time the DD-1 was in production. Dated inspection tags are a great help as these tie the serial number to an exact production date. These are paper-wire tags that are usually attached to the line cord of each receiver. These tags sometimes have survived but I have never heard of one being found with a DD-1. Any dated tags that are in the SN H-80,000 to 86,000 range would help with more exact dating, regardless of what model the receiver it is.

If you have a DD-1 that has some differences from what I have listed in this article, please let me know. These variations (especially when tied to a serial number) can trace the engineering evolution or production upgrades of the DD-1. I will add these to the article for reference. Also, operational DD-1 performance appraisals would be interesting and would be included in this article if submitted (credit will be given.) E-mail me a photo of your DD-1, I'll add it to the DD-1 photo gallery.

Since all of the Hallicrafters archives and files were destroyed in the 1970s, collectors and enthusiasts now have to share our information in order to help renew our knowledge of this period of time in Hallicrafters' manufacturing history.
 

Send DD-1 info or photo to: WHRM  DD-1 SERIAL NUMBER or INFO

 

 

References:

1. QST May 1936, QST December 1937, QST June 1938, QST January 1939, QST March 1939 - all have articles or ads about diversity or the DD-1

2. Radio News, August 1933 - Diversity Reception by Murray G. Crosby - great article about H.H. Beverage and H.O. Peterson and the diversity station at Riverhead, NY. Murray Crosby worked for Harold Beverage at RCA.

3. Manuals - RCA DR-89 Triple Diversity Receiver, RCA-NAVY RDM Triple Diversity Receiver, RCA Diversity Receiving Equipment RBP-1 and RCP, Collins R-388/URR, Collins R-390A/URR (all contain sections about diversity reception)

4. Chuck Dachis' website - hallicrafterscollector.com - lots of info on all aspects of Hallicrafters

5. DD-1 Manual - from photomicrographics.com website - great source of DD-1 info!

6. Radio Shack - Boston, 1939 Catalog - from aade.com website - great source for original prices

7. 1939 ARRL Radio Amateur's Handbook - contains great ads about the DD-1

8. Riders VOL.X - schematic and alignment instructions - actually all the important information you need is in Riders VOL. X

9. Thanks to W7WGM, Skip Magnuson for his help in acquiring nearly all of the DD-1 serial numbers listed in the serial number log

10. Thanks to Mike Greene for information on Auther Haggstrom

 

Copyright © Henry Rogers - September 2002

Revised and new material added Sept. 2006, Nov. 2006, Dec. 2006, Mar. 2007, Apr. 2007, July 2008, Layout revised Dec 2009, new information Jan. 2010,
Layout revised with new material June 2010
Updates added August 2011

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Detailed Information on Power Set-ups that Work, Dynamic Neutralization, BC-191 Info & More 
Rebuilding the BC-348 Receiver
Detailed Information on all BC-348 Types, Dynamotor Retrofit Information, AC Power Supply Enhancement - Lots of Photos
Building an Authentic 1937 Ham Station
Utah Radio Products - UAT-1 Transmitter

 

- WHRM Radio Photo Galleries with Text -

Entertainment Radios from 1922 to 1950

Roaring 20s Radios
1922 to 1929

Vintage Table Radios
1930 to 1950

Floor Model Radios (Consoles)
1929 to 1939

Only Zenith Radios
1930 to 1940

Communications Equipment from 1909 to 1959 - Commercial, Military & Amateur

 Early Ham & Commercial Wireless Gear
1909 to 1927

Classic Pre-WWII Ham Gear
1928 to 1941

WWII Communications Equipment
 U.S. Navy & U.S. Army Signal Corps  1941 to 1945

Commercial & Military
Communications Gear
1932-1941 & 1946-1959

Post-WWII Ham Gear
1946 to 1959

Vintage Broadcast Equipment, RTTY & Telegraph Keys

Vintage Microphones
 & Vintage Broadcast Gear
1930 to 1950s

Radio Teletype - RTTY - with Real Machines
includes TTY Machines, Military TUs and Amateur TUs

Telegraph Keys - 1900 to 1955
"From Straight Keys to Bugs"
Hand Keys and Semi-Automatic Telegraph Keys

 

 

-  Vintage Radios, Ham Gear, Tubes & Misc. Items For Sale  -

Entertainment Radios For Sale

Ham Radio Gear For Sale

Vacuum Tubes For Sale

Miscellaneous Items For Sale

 

 Radio Boulevard
Western Historic Radio Museum

 Vintage Radio Communication Equipment Rebuilding & Restoration Articles,

 Vintage Radio History and WHRM Radio Photo Galleries

1909 - 1959

 

 

This website created and maintained by: Henry Rogers - Radio Boulevard, Western Historic Radio Museum 1997/2014